OpenLab
Entry-level NanoJet
The OpenLab is an entry-level NanoJet system built around a Subsystem with a 3rd-party motion platform accessory package. Designed for universities, research labs, and startups seeking a lower-cost entry point
The OpenLab Includes:
- Gen2 Subsystem (Printhead & PCM)
- 225 x 225 x 50 mm XYZ motion range (3rd-party)
- Motion accuracy of ±10 um
- 235 x 235 mm heated platen (non-vacuum)
- Process camera and alignment camera
- Sheath solvent vapor system (SSVS)
- IDS Focus aerosol printing control software
- Ships with silver ink and test ink to enable immediate process development
- Open motion control architecture compatible with open-source tools such as Candle
- Optional upgrade to FlashCut CNC controls available (+$10,000)
Gen2 Hardware Improvements
- Integrated TEC control at the print head for thermal stability
- Larger aerosol chamber for higher output and improved aerosol stability
- Improved XY symmetry for uniform line quality in all directions
- Quick-disconnect fittings for faster setup and maintenance
- Cartridge contains all wetted components (minimal cleaning between materials)
- Integrated aerosol line filters for improved reliability
- Fully digitized shutter control (eliminates manual needle valve)
- Optional laser sintering and UV curing modules (FS configurations)
Inks and Materials
Example Substrates
- Silicon
- Polycarbonate
- Acrylic
- Kapton (polyimide)
- Alumina and other ceramics
- PET
- FR4
- Liquid-crystal polymer (LCP)
- Aluminum
- Many others
Example Materials
- Nanoparticle and particle-free silver, gold, platinum, …
- Biomedical sensor materials
- Refractive index changing polymers
- Resistors
- Insulators & Dielectrics
- Adhesives
Manufacturing-Ready Consistency
15 Hour Print Demonstration
Line Width Demonstration over 5 days
13 day Resistor Printing Demonstration
- Demonstrated production stability of 30+ hours using reliable ultrasonic atomization.
- Manufacturing QC performs 4-hour print tests to ensure each system and cartridge is capable of printing with exceptional stability over time.
- The Gen2’s digitized controls allow for fully-remote process monitoring and tuning.
Part Alignment and Inspection
The system includes onboard cameras which are used for real-time process monitoring, part inspection, substrate alignment, and visual metrology of printed features.
- 1 Megapixel, 140X precision alignment and inspection camera.
5 Megapixel, 220X optional upgrade. - 2 Megapixel process camera focused at the point of deposition.
High-Resolution Printing
Exceptional Line Width Capability
From millimeters to microns
IDS’s patented multi-lens focusing technology enables high resolution printing across a large range of line widths.
Images taken at 400X magnification.
IDS Focus
Process Control Software
IDS Focus is the unified software which controls the Gen2 print technology. The software provides robust, manufacturing-ready digital control of the printhead.
- Digital control of
- Sheath and aerosol flow rates
- Print head temperature
- Platen temperature
- Atomizer voltage
- Shutter timing
- Real-time datalogging of system pressures, flow rates, temperatures, voltage, print time.
- Saveable “recipes” for repeatable processes
- Built-in support wizards for troubleshooting and setup
- Automated shutdown and leak testing
- Automated atomizer “health” testing
- Multi-print head control capability
- Hardware error monitoring and logging
- Modbus command set for integration into larger systems
Pricing
Discounts may be available depending on your organization. Please contact us to discuss your specific needs and to receive a formal quote.
Technical Specifications
Please contact us for any questions on the system specifications or options.